Fully Automatic Diamond Blade Brazing Machine
Introduction:
In the diamond tool manufacturing industry, the bond between the steel core and the diamond segments is the foundation of product quality. Manual brazing is labor-intensive and inconsistent, while semi-automatic machines lack the precision required for modern production. Ruisheng Machinery proudly presents the RS-Series Fully Automatic Brazing Stand, the ultimate solution for high-volume, high-precision manufacturing of diamond blades. Engineered for efficiency, our automatic welding machine ensures perfect segment placement and rock-solid bonding every single cycle.
Key Features & Advantages:
- Dual-Axis Precision (X & Y Axis): Unlike standard machines that only move vertically, our advanced system features independent X and Y axis control. This allows for the brazing of complex hole patterns and multi-row segments with absolute accuracy.
- Ultra-High Accuracy: We prioritize consistency with a verticality deviation of less than 0.03mm and a parallelogram depth error of less than 0.02mm. Every segment is perfectly aligned.
- Versatile Application Range: Whether you are producing small diameter blades from Φ350mm (13.8 inches) or large-scale mining blades up to Φ4220mm (166 inches), this machine handles it all with ease.
- Heavy-Duty Construction: Built to last, the machine features a robust frame and a powerful 7.5kW spindle. The dual 1.5kW servo motors provide the necessary force for smooth, high-speed operation.
- Smart Process Control: Integrated systems for water cooling, air pressure, and flux application work in harmony to eliminate oxidation and ensure a strong, clean weld seam.
Technical Specifications (General Model):
|
Parameter |
Specification |
|---|---|
|
Application Range |
Φ350 - Φ4220 mm |
|
Spindle Speed |
700 rpm |
|
Power |
7.5 kW |
|
Verticality Deviation |
≤ 0.03 mm |
|
Depth of Parallelogram |
≤ 0.02 mm |
|
Cooling Method |
Water Cooling |
|
Water Pressure |
0.2 MPa |
|
Cooling Flow |
1.5-2.0 L/min |
|
Air Compressor |
0.5-0.8 MPa |
|
Weight |
Approx. 400 kg |
|
Dimensions |
1150x650x1700 mm / 1270x1320x1540 mm |
FAQ
Q: What is the maximum diameter blade this machine can weld?
A: The machine can handle blades up to a diameter of 4220mm (approx. 166 inches), making it suitable for both standard cutting discs and large quarry wire saw blades.
Q: Does the machine include the water and air cooling systems?
A: Yes, the machine includes integrated water cooling for the brazing area and connections for air compression to ensure optimal welding conditions.
Q: What materials can this brazing stand process?
A: It is specifically designed for brazing diamond segments onto various types of steel cores used for cutting concrete, asphalt, stone, and masonry.
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