Fully Automatic Diamond Blade Brazing Machine
Introduction:
In the diamond tool manufacturing industry, the bond between the steel core and the diamond segments is the foundation of product quality. Manual brazing is labor-intensive and inconsistent, while semi-automatic machines lack the precision required for modern production. Ruisheng Machinery proudly presents the RS-Series Fully Automatic Brazing Stand, the ultimate solution for high-volume, high-precision manufacturing of diamond blades. Engineered for efficiency, our automatic welding machine ensures perfect segment placement and rock-solid bonding every single cycle.
Key Features & Advantages:
- Dual-Axis Precision (X & Y Axis): Unlike standard machines that only move vertically, our advanced system features independent X and Y axis control. This allows for the brazing of complex hole patterns and multi-row segments with absolute accuracy.
- Ultra-High Accuracy: We prioritize consistency with a verticality deviation of less than 0.03mm and a parallelogram depth error of less than 0.02mm. Every segment is perfectly aligned.
- Versatile Application Range: Whether you are producing small diameter blades from Φ350mm (13.8 inches) or large-scale mining blades up to Φ4220mm (166 inches), this machine handles it all with ease.
- Heavy-Duty Construction: Built to last, the machine features a robust frame and a powerful 7.5kW spindle. The dual 1.5kW servo motors provide the necessary force for smooth, high-speed operation.
- Smart Process Control: Integrated systems for water cooling, air pressure, and flux application work in harmony to eliminate oxidation and ensure a strong, clean weld seam.
Technical Specifications (General Model):
|
Parameter |
Specification |
|---|---|
|
Application Range |
Φ350 - Φ4220 mm |
|
Spindle Speed |
700 rpm |
|
Power |
7.5 kW |
|
Verticality Deviation |
≤ 0.03 mm |
|
Depth of Parallelogram |
≤ 0.02 mm |
|
Cooling Method |
Water Cooling |
|
Water Pressure |
0.2 MPa |
|
Cooling Flow |
1.5-2.0 L/min |
|
Air Compressor |
0.5-0.8 MPa |
|
Weight |
Approx. 400 kg |
|
Dimensions |
1150x650x1700 mm / 1270x1320x1540 mm |
FAQ
Q: What is the maximum diameter blade this machine can weld?
A: The machine can handle blades up to a diameter of 4220mm (approx. 166 inches), making it suitable for both standard cutting discs and large quarry wire saw blades.
Q: Does the machine include the water and air cooling systems?
A: Yes, the machine includes integrated water cooling for the brazing area and connections for air compression to ensure optimal welding conditions.
Q: What materials can this brazing stand process?
A: It is specifically designed for brazing diamond segments onto various types of steel cores used for cutting concrete, asphalt, stone, and masonry.
Hot Tags: fully automatic diamond blade brazing machine, China fully automatic diamond blade brazing machine manufacturers, suppliers, factory, Core Drill Bit Welding, Segments Brazing Equipment
Previous
No InformationYou Might Also Like
Send Inquiry