How cutting discs are made, the production process of the cutting disc involves several steps, mainly including:
Design and preparation
First, design according to product requirements to determine the diameter and thickness of the required disc. The sheet metal is then prepared and precise measurements are made using measuring instruments.
Cutting
The sheet metal is placed on the cutting machine and cut by controlling the cutter of the cutting machine. Mark the desired circular outline on the sheet metal and cut along these Outlines.
Positioning and fixing
The sheet metal is placed on the work table and fixed with a fixture to ensure its stable position and prevent displacement and deformation during shearing.
Cutting
Start the cutting machine power supply, move the cutting plate to the desired position, and set the parameters of the cutting tool, such as cutting speed and pressure. The tool cuts the sheet metal by moving it up and down until it reaches the desired diameter.
Finishing and inspection
Using tools such as grinding wheels and grinders to finish and trim the cut disc to ensure that its surface is smooth and its dimensions are accurate. It is then checked with measuring tools to ensure that the quality of the product meets the requirements.
Cleaning and finishing
Clean the cutting disc and remove the metal chips and dirt generated during the cutting process. And to shear tools and equipment maintenance and maintenance.
This process is suitable for metal cut discs, while for cut discs containing diamond particles, the production process may also include the fixation of diamond particles and the application of bonding agents to ensure the durability and efficiency of the disc when cutting hard materials. During the production of the diamond cutting disc, a special diamond powder suspension (paste) is continuously dropped on the disc to help cut the material.
