RS Series Tracked Permanent Magnet Diamond Wire Saw Machine

RS-55D-YC / RS-75D-YC / RS-83D-YC

The All-Terrain Solution for Quarrying, No Rails Required

In open-pit mining, you've likely struggled with these costly issues:

1. Terrain Limitations & Rail Installation: Traditional rail-mounted wire saws require time-consuming track laying, making them unusable on rough, mountainous, or temporary work sites.
2. High Energy Consumption & Frequent Breakdowns: Asynchronous motors waste power, and dust/vibration in open pits cause constant failures, halting production.
3. Lack of Remote Monitoring: Managing scattered quarries requires constant on-site supervision, delaying issue resolution and wasting time.

This tracked permanent magnet diamond wire saw is built for harsh quarry conditions. With a built-in crawler chassis, no rails are needed, and it operates seamlessly on rough terrain, paired with energy-saving permanent magnet motors and IoT remote monitoring to maximize your profits.

1. Tracked Chassis: All-Terrain Access, No Rail Laying Needed

• Heavy-duty crawler travel system eliminates the need for track installation, operating smoothly on mountainous, muddy, and uneven open-pit sites, accessing temporary work areas and residual ore bodies.
• 360° rotatable fuselage enables cutting at any angle, no repeated repositioning, increasing mining efficiency by over 50% compared to rail-mounted saws.
• Built-in hydraulic support legs automatically level and stabilize the machine during operation, ensuring stable, precise cutting and smooth block surfaces for maximum yield.

2. Permanent Magnet Motor: 20%+ Energy Savings, Year-Round Cost Cuts

• High-efficiency permanent magnet synchronous motors deliver fast rope take-up, large torque, and high cutting efficiency, while using 15-20% less power than equivalent asynchronous motors.
• For a quarry operating 300 days a year, this translates to tens of thousands of dollars in annual electricity savings, delivering a huge long-term cost advantage.
• Dust and vibration-resistant motors ensure stable 24/7 operation in open pits, with a 30% lower failure rate than traditional asynchronous motors, minimizing downtime.

3. IoT & Dual Control: Remote Quarry Management, Safe & Effortless

• Equipped with the latest IoT technology for real-time remote monitoring, fault diagnosis, and data analysis, you can track cutting progress and motor temperature from your office, eliminating the need for constant on-site supervision.
• Dual-mode operation (touchscreen + handheld remote control) lets operators work from a 10m+ safe distance, completely eliminating risks from flying rock and broken wires.
• Simple operation allows new workers to master the machine in half a day, no need for expensive skilled technicians, cutting labor costs by 50%.

4. Flexible for All Quarry Sizes

• 3 power models cover all mining scales:

RS-55D-YC: 55kW, ideal for small/medium quarries, residual ore mining, and small projects, highly maneuverable.

RS-75D-YC: 75kW, mainstay for medium quarries, balanced efficiency and cost, suitable for most granite/marble mining.

RS-83D-YC: 83kW, for large quarries and hard granite mining, maximum torque for 24/7 continuous operation.

• Max wire length of 100m and max cutting distance of 2020mm enable one-pass cutting of large blocks, no secondary splitting required, increasing block yield by over 10%.

If a traditional rail-mounted wire saw cuts 30m³ of stone per day, earning $200 per m³, daily profit is $6,000.

With the RS-75D-YC tracked wire saw, no rail laying and faster repositioning let you cut 50m³ per day, earning an extra $4,000 daily, plus 20% electricity savings and rail-laying labor costs.With a 10% yield increase, $50 extra per m³, 50m³ = $2,500 extra daily.

Over 300 days a year, that's $1.95 million in extra profit, and the machine pays for itself in months.

1. Free on-site survey: Customize the best model and mining plan based on your ore body, terrain, and output.
2. On-site installation & training: Train your workers to operate and maintain the machine, ensuring full productivity quickly.
3. Global spare parts warehouse: 24-hour delivery of wire saws and wear parts, 24/7 technical support to avoid production downtime.
4. Export customization: Custom voltage, language, and certifications for shipment to any quarry worldwide.

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