Fast Cycle Automated Brazing Stand With Stable Water & Air Cooling System

Fast Cycle Automated Brazing Stand With Stable Water & Air Cooling System

RSHJ-1400/2400 Automatic Diamond Segment Brazing Station Automated Brazing Solution Specialized for Saw Blade Substrate Manufacturers The welding quality of diamond segments directly determines the service life and cutting stability of finished saw blades. Traditional manual brazing relies...
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Product Introduction

RSHJ-1400/2400 Automatic Diamond Segment Brazing Station

Automated Brazing Solution Specialized for Saw Blade Substrate Manufacturers

The welding quality of diamond segments directly determines the service life and cutting stability of finished saw blades. Traditional manual brazing relies entirely on worker experience; inconsistent pressure and heating time will lead to weak welding joints, uneven tooth height, and high reject rate. This automatic brazing station realizes fully standardized mechanical welding without manual intervention. Two sizes cover conventional and super-large saw blanks, and customized sizes are available to match different workshop layouts and production lines.

Fast Speed Automatic Brazing Rack For Diamond Tool Segments

 

Dual Model Parameter Matching Table

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  • RSHJ-1400 Compact Brazing Station

     

    It targets small and medium factories that produce standard bridge saw blades, tile cutting discs and small tombstone blanks. It occupies a small floor area, with low equipment investment threshold, suitable for multi-specification small-batch flexible production.

  • RSHJ-2400 Reinforced Large-Size Brazing Station

     

    Designed exclusively for mining saw blanks with a maximum diameter of 2500mm. The overall frame is thickened and reinforced, with upgraded parallel calibration components, which can meet the ultra-high flatness requirements of heavy-duty quarry saw blades, and is suitable for large-scale continuous mass production lines.

Automatic Welding Machine For Diamond Segment

Exclusive Product Advantages

  1. Ultra-precise geometric control optimizes the user experience of finished saw blades

     

    Strictly controlled verticality and parallelism ensure that each diamond segment maintains consistent height and horizontal plane after welding. It fundamentally solves common problems such as saw blade vibration, one-sided wear and early segment shedding during cutting, greatly reducing after-sales complaints caused by welding defects for saw blade sellers.

  2. Fixed short processing cycle effectively improves workshop output

     

    The automatic cycle only takes 3 to 5 seconds to complete heating, pressing and cooling of a single segment. Compared with manual operation with unstable efficiency, the hourly processing capacity is significantly improved. The operation logic is simple and easy to learn, and new staff can get on duty quickly, no longer relying on skilled welders with many years of experience.

  3. Independent cooling and air supply system supports all-day continuous production

     

    Equipped with an independent circulating water cooling circuit, it can stabilize the temperature of the heating head under long-time uninterrupted operation and avoid performance attenuation caused by thermal aging of heating parts. The matched pneumatic system provides constant clamping force, which effectively eliminates virtual welding and cold solder joints that frequently appear in manual welding.

  4. Adjustable lifting fixture adapts diversified blank production demands

     

    The unified 700mm vertical travel is equipped with a freely adjustable positioning fixture, which can quickly switch saw blanks of different diameters. The main frame adopts anti-deformation welding process, which can maintain stable precision after years of high-frequency work, and does not need frequent shutdown calibration to delay production.

Core Drill Bit Welding

Applicable Production Scenarios

  1. Small and medium-sized stone tool factories producing bridge saw blades, tile cutting pieces and small tombstone blanks
  2. Large professional production lines for oversized mining saw substrates ranging from 1600mm to 2500mm
  3. Custom diamond tool manufacturers with non-standard saw blank processing demands
  4. Traditional workshops that intend to abandon manual welding and realize automatic production upgrading

Automatic Welding Machine For Diamond Segments On Saw Blades

Actual Economic Benefits for Manufacturers

  1. Save raw material cost: Reduce the scrap loss of high-cost diamond segments and steel substrates caused by unqualified welding
  2. Cut labor expenditure: One worker can manage multiple brazing stations at the same time, reducing the number of front-line operators
  3. Enhance product market competitiveness: Stable welding quality extends the service life of saw blades, supporting higher sales prices and stable repeat customer orders
  4. Flexible production matching: Two standard specifications plus customized services can meet the production demands of both newly-built small workshops and large automated assembly lines

 

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