
Fast Cycle Automated Brazing Stand With Stable Water & Air Cooling System
RSHJ-1400/2400 Automatic Diamond Segment Brazing Station
Automated Brazing Solution Specialized for Saw Blade Substrate Manufacturers

Dual Model Parameter Matching Table

RSHJ-1400 Compact Brazing Station
It targets small and medium factories that produce standard bridge saw blades, tile cutting discs and small tombstone blanks. It occupies a small floor area, with low equipment investment threshold, suitable for multi-specification small-batch flexible production.
RSHJ-2400 Reinforced Large-Size Brazing Station
Designed exclusively for mining saw blanks with a maximum diameter of 2500mm. The overall frame is thickened and reinforced, with upgraded parallel calibration components, which can meet the ultra-high flatness requirements of heavy-duty quarry saw blades, and is suitable for large-scale continuous mass production lines.

Exclusive Product Advantages
Ultra-precise geometric control optimizes the user experience of finished saw blades
Strictly controlled verticality and parallelism ensure that each diamond segment maintains consistent height and horizontal plane after welding. It fundamentally solves common problems such as saw blade vibration, one-sided wear and early segment shedding during cutting, greatly reducing after-sales complaints caused by welding defects for saw blade sellers.
Fixed short processing cycle effectively improves workshop output
The automatic cycle only takes 3 to 5 seconds to complete heating, pressing and cooling of a single segment. Compared with manual operation with unstable efficiency, the hourly processing capacity is significantly improved. The operation logic is simple and easy to learn, and new staff can get on duty quickly, no longer relying on skilled welders with many years of experience.
Independent cooling and air supply system supports all-day continuous production
Equipped with an independent circulating water cooling circuit, it can stabilize the temperature of the heating head under long-time uninterrupted operation and avoid performance attenuation caused by thermal aging of heating parts. The matched pneumatic system provides constant clamping force, which effectively eliminates virtual welding and cold solder joints that frequently appear in manual welding.
Adjustable lifting fixture adapts diversified blank production demands
The unified 700mm vertical travel is equipped with a freely adjustable positioning fixture, which can quickly switch saw blanks of different diameters. The main frame adopts anti-deformation welding process, which can maintain stable precision after years of high-frequency work, and does not need frequent shutdown calibration to delay production.

Applicable Production Scenarios
- Small and medium-sized stone tool factories producing bridge saw blades, tile cutting pieces and small tombstone blanks
- Large professional production lines for oversized mining saw substrates ranging from 1600mm to 2500mm
- Custom diamond tool manufacturers with non-standard saw blank processing demands
- Traditional workshops that intend to abandon manual welding and realize automatic production upgrading

Actual Economic Benefits for Manufacturers
- Save raw material cost: Reduce the scrap loss of high-cost diamond segments and steel substrates caused by unqualified welding
- Cut labor expenditure: One worker can manage multiple brazing stations at the same time, reducing the number of front-line operators
- Enhance product market competitiveness: Stable welding quality extends the service life of saw blades, supporting higher sales prices and stable repeat customer orders
- Flexible production matching: Two standard specifications plus customized services can meet the production demands of both newly-built small workshops and large automated assembly lines
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